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Job Shop Calculator
Right now there is no cost to use this calculator. In the future this will become a subscription page.
Select the shape of the part to be coated:
Select one...
Shaft
Flat Rectangular Surface
Diameter:
in
Length:
in
Coating Thickness:
in
Number of flat surfaces this size:
Length:
in
Width:
in
Coating Thickness:
in
What percent of the time will the thermals spray torch be on the part?
%
What material do you want to coat the part with.
Select One
Zinc
P-Met 540
Metco Zinc
TH700
Plattzinc 302
Tafa 02Z
Plattzinc 1315
Metco ZnAl
TH650
Tafa 02A
85/15 Zn/Al
Aluminum
P-Met 699
P-Met 692
TH 600
TH 601
Metco 1050
Metco 1100
Metco 1350
Tafa 01T
Tafa 01P
What size wire
Deposit Efficiency
Default value is:
Voltage Setting (enter actual if you know it):
Voltage:
Current:
6 KW
Estimated wire consumption based on wire size
You can update this with your specific spray rate
lbs/hr
What are your costs
Electricity: $ per KW/HR:
Wire Cost, $ per pound:
Compressed air cost:
It is so low we do not include it
Consumable cost (per hour):
Labor hours for each operation
Enter the number of hours for each. Use tenths of hours (ex 1.5 hrs, .25hrs, etc.)
Machine before coat:
hours @
$/hour
Masking:
hours @
$/hour
Set up in spray room:
hours @
$/hour
Actual spray hours:
This value is calculated for you by the program
hours @
$/hour
Clean after coat:
hours @
$/hour
Machine/Grind after coat:
hours @
$/hour
Estimated results
Material usage in lbs:
Material Cost in $:
Electricity Cost in $:
Labor cost:
Total cost: